Magnetic separation, metal removal and vibratory conveying solutions

Plate Magnets

Self-Cleaning Permanent Pipeline Magnet

The RCYG series pipeline self-unloading magnetic separator is a high-strength magnetic separation device installed in closed pipeline conveying systems. It features a permanent-magnet magnetic circuit that continuously adsorbs ferromagnetic contaminants from the material and automatically removes them, thereby achieving online ferrous contaminant removal and continuous purification of materials within the pipeline. The equipment is widely used in powder, granular, and dry bulk material conveying systems and serves as an essential magnetic separation unit for ensuring product purity and protecting downstream equipment.
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Application-based selection Custom engineering available Ongoing technical support

OVERVIEW

Product Overview

        The material flows continuously through a closed pipeline. As it passes through the high-strength permanent magnetic system inside the equipment, ferromagnetic contaminants such as iron chips, iron powder, and iron slag are rapidly adsorbed by the magnetic field, while non-magnetic materials remain unaffected and continue to be conveyed normally by airflow or gravity. When the magnetic impurities accumulate to a certain level, the equipment automatically removes the iron and discharges the slag via a self-unloading mechanism or a magnetic field switching structure, eliminating the need for shutdowns or manual disassembly, thereby ensuring the continuous and stable operation of the pipeline conveying system.

 


 

Features and Advantages
  • Online Continuous Ferrous Contaminant Removal: No downtime required; compatible with continuous production lines, enhancing overall efficiency.
  • Automatic Iron-Removal Structure: Built-in self-unloading mechanism or rotating magnetic system reduces the frequency of manual cleaning.
  • Sealed Pipeline Design: Effectively prevents dust leakage, suitable for cleanroom and explosion-proof environments.
  • High Magnetic Field Strength: Utilizes rare-earth permanent magnet materials, delivering strong magnetic force and stable adsorption performance.
  • Low Pressure Drop, Smooth Flow: Optimized flow channel design minimizes impact on existing conveying systems.
  • Low Maintenance Costs: Simple structure with core components designed for maintenance-free or low-maintenance operation.
Optional Configurations
  • Handling Capacity: 5–15 t/h to 40–80 t/h (specific range depends on the model)
  • Pipeline Inner Diameter: Φ150 mm to Φ400 mm (specific range depends on the model)
  • Excitation Method: Permanent-Magnet Self-Unloading Type
  • Rated Power: ≤0.75 kW to ≤2.2 kW (specific range depends on the model)
  • Customization Services: Non-standard customization is available based on customer requirements regarding pipeline dimensions, material characteristics, handling capacity, and other factors. 

Applications

  • Food Processing Industry: Ferrous contaminant removal and purification during powdered-material conveyance, ensuring the purity of food raw materials.
  • Chemical Industry: Iron removal in powder pipeline transport, enhancing product purity and stability, and preventing metallic impurities from compromising production quality.
  • Plastics Industry: Online iron removal for granular materials, protecting downstream equipment such as extruders and injection molding machines.
  • Mineral Industry: Iron removal during the conveyance of quartz sand, feldspar, mineral powder, etc., improving mineral purity and subsequent processing quality.
  • Lithium-Ion Battery Materials Industry: Iron removal in the conveyance of cathode and anode materials, ensuring the electrochemical performance and safety of battery-grade materials.
  • Building Materials Industry: Iron removal in the conveyance of cement, dry-mix mortar, and other powders, preventing ferrous contaminants from affecting product quality and construction performance.
  • Feed and Additive Industry: Iron removal during the conveyance of feed pellets and additive powders, safeguarding the safety and nutritional quality of animal feed.
Applicable Materials
  • Powdered Materials: Flour, calcium carbonate, talc powder, quartz powder, titanium dioxide
  • Granular Materials: Plastic pellets, resin pellets, grains, feed pellets
  • Industrial Bulk Solids: Cement raw materials, mineral powder, dry powder mixtures
  • High-Purity Materials: Lithium-ion battery materials, electronic-grade powders, fine chemical raw materials 

SPECIFICATIONS

Specifications

ModelProduction rate Magnetic field strengthParticle size MethodPower Power supply Installation angleRotational speedDimensionsInlet flange dimensions Weight 
(t/h) (mT)(mm)(kw)(V) (r/min) (mm)(mm)(kg)
RCYG-3030≥4000≤30Automatic0.5538050°-60°17-82950×400×850300×300160
RCYG-5050≥4200≤50Automatic0.5538050°-60°17-821000×450×900350×350280
RCYG-100100≥4500≤60Automatic0.5538050°-60°17-821100×510×970400×400430
RCYG-150150≥4500≤60Automatic0.5538050°-60°17-821250×610×1070500×500510
RCYG-200200≥4500≤100Automatic0.5538050°-60°17-821400×740×1380600×600620
RCYG-300300≥4800≤120Automatic0.5538050°-60°17-821500×840×1470700×700780
RCYG-400400≥4800≤140Automatic0.7538050°-60°17-821700×950×1580800×8001100
RCYG-500500≥4800≤150Automatic0.7538050°-60°17-821800×950×17801000×8001560
RCYG-600600Magnetic field strength is determined experimentally based on the material properties≤160Automatic1.538050°-60°17-822000×1240×19101100×9001700
RCYG-700700≤160Automatic1.538050°-60°17-822000×1340×20101200×10002000
RCYG-800800≤180Automatic1.538050°-60°17-822100×1440×21101300×11002200
RCYG-10001000≤180Automatic2.238050°-60°17-822400×1640×23101500×13002800

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