Rare-Earth Roll Magnetic Separator

       The material enters the magnetic field zone of the roller uniformly. Ferromagnetic particles are adsorbed onto the roller surface under magnetic force, while non-magnetic materials fall naturally under gravity, completing the separation. As the roller continues to rotate, the adsorbed ferrous contaminants move with the surface and are automatically released when they reach a region of reduced magnetic field strength, thereby achieving a continuous and stable material separation process.

Features and Advantages

• Permanent magnet rollers made from high-quality ferrite or rare-earth magnetic steel provide strong magnetic field strength and steep magnetic gradients.
• The magnetic field is stable, making them suitable for separating materials with varying degrees of magnetic susceptibility.
• They enable continuous operation, ideal for long-term production line use.
• The separation process is stable, appropriate for fine powders as well as medium-to-coarse particulate materials.
• Their compact design makes them applicable in both small-scale trials and industrial production.

Optional Configurations

• Temperature resistance grades available: ambient, 85°C, 100°C, 120°C, 150°C, 350°C, etc.
• A variety of magnetic system specifications: 10,000 gauss, 12,000 gauss, 14,000 gauss.
• Number of magnetic roller layers optional: single-layer, double-layer, or triple-layer rollers.
• Exterior styles available: sealed dust‑proof hoods and transparent observation windows.
• Surface treatments optional: sandblasting or polishing.

Applications

• Mining and Mineral Processing Industry: Used in the magnetic separation stage of ore beneficiation lines to enhance the grade of iron ore, manganese ore, and other minerals.
• Non‑Metallic Minerals Industry: Employed in raw material de‑ironing and purification processes to remove ferrous impurities from quartz sand, feldspar, and similar materials.
• Industrial Waste Treatment: Applied in waste recycling operations to recover metallic impurities from steel slag and other waste streams.
• Powder Processing Industry: Used in the purification of dry powders and fine powders to improve material purity.
• Testing and Small‑Scale Production: Suitable for laboratory settings and small‑batch production for material separation and process validation.

Materials Processed

• Ore Materials: Iron ore, manganese ore, limonite, etc.
• Non‑Metallic Minerals: Quartz sand, feldspar, kaolin, etc.
• Powder Materials: Dry powders, mineral powders, and fine particulates.
• Industrial Waste: Steel slag, slag, and other iron‑containing mixed materials.