Magnetic separation, metal removal and vibratory conveying solutions

Plate Magnets

Self-Cleaning Plate Housing Magnet

The automatic cleaning magnetic plate‑type pipeline magnetic separator, also known as a self‑unloading pipeline magnetic separator or pneumatic iron remover, is a highly efficient online ferrous contaminant removal device that integrates powerful magnetic separation with automated iron discharge. It is widely used in the powder and granular material conveying systems of industries such as plastics, chemicals, food, lithium‑ion batteries, and new materials. The equipment employs a high‑performance NdFeB permanent magnet system, offering a strong magnetic field strength and stable adsorption, effectively removing ferromagnetic contaminants such as iron filings, iron powder, and iron oxides from the material stream, thereby enhancing product purity and ensuring the reliable operation of downstream equipment. The device is installed within a sealed conveying pipeline. As the material passes through the magnetic field zone, ferromagnetic impurities are rapidly adsorbed onto the surface of the magnetic plates, while the clean material continues to be conveyed. Upon reaching the preset cleaning cycle, the automatic iron‑discharge mechanism automatically removes and discharges the adsorbed contaminants, enabling continuous iron removal without downtime, reducing manual maintenance, and improving production efficiency. The entire unit features an all‑stainless‑steel sealed construction, ensuring stable operation, dust prevention, and contamination control, making it suitable for production environments with stringent cleanliness and automation requirements.
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Application-based selection Custom engineering available Ongoing technical support

OVERVIEW

Product Overview

       After the material enters the equipment through a pipeline, the built-in plate magnet generates a stable, high-intensity magnetic field. As the material passes through this field, ferromagnetic contaminants are rapidly adsorbed onto the surface of the magnet, while the cleaned material continues to flow to the next process. The device can automatically activate its cleaning mechanism according to a preset schedule, using either an electric motor or a pneumatic actuator to scrape off and discharge the captured iron impurities, thereby achieving continuous online ferrous contaminant removal without frequent shutdowns for manual cleaning.

 


 

Features and Advantages
  • Automatic Iron Removal: Supports timed or continuous automatic cleaning, reducing manual maintenance and enhancing production continuity.
  • High-Intensity Magnetic Separation: Employs high-performance NdFeB magnets with a stable magnetic field, effectively capturing fine iron particles and weakly magnetic impurities.
  • Continuous Operation: Iron removal is performed without stopping the machine, meeting the continuous-operation requirements of automated production lines.
  • Anti-Clogging Design: A special flow-guidance and magnet arrangement minimizes material accumulation, bridging, and blockages.
  • Sealed, Contamination‑Proof Construction: Fully enclosed stainless‑steel structure prevents dust leakage and secondary contamination of materials.
  • Low-Energy Operation: The permanent-magnet system requires no electrical excitation; only the automatic cleaning mechanism consumes a small amount of power.
  • Durable and Reliable: The material-contact parts are made of SUS304 or 316L stainless steel, offering corrosion resistance, easy cleaning, and long service life.
Optional Configurations
  • Magnetic System Options: High-strength NdFeB magnetic assembly; high-temperature magnetic assembly (80°C–350°C available)
  • Automatic Cleaning Methods: Motor‑actuated iron removal; pneumatic‑actuated iron removal
  • Material Options: SUS304 stainless steel; SUS316L stainless steel (food‑grade and pharmaceutical‑grade)
  • Surface Treatments: Mirror polishing; brushed finish
  • Control Systems: Timed automatic cleaning control; PLC‑interlocked automatic control
  • Customizable Structures: Non‑standard dimension customization; flange interface customization; pipeline connection method customization; magnetic field strength customization
Applications
  • Plastics Industry: Ferrous contaminant removal during conveying and blending to prevent iron impurities from compromising product quality and injection‑molding equipment performance
  • Lithium‑Ion Battery and New Energy Industries: Fine powder iron removal to enhance material purity and battery performance
  • Mineral Powder and Building Materials Industries: Purification and iron removal in powder processing to improve product whiteness and quality
  • Pharmaceutical Industry: Metal impurity separation during material conveyance to meet clean‑production standards
  • Food Industry: Iron removal and purification in raw material handling and processing to enhance product safety and cleanliness
  • Chemical Industry: Iron removal during conveying and blending to minimize the impact of metallic impurities on product quality
Applicable Materials
  • Powders: Dry powders and ultrafine particulates such as flour, milk powder, starch, powdered sugar, graphite powder, calcium carbonate, kaolin, talc powder, quartz powder, etc.
  • Granules: Plastic pellets, color masterbatches, resin granules, engineering plastics, recycled plastics, feed pellets, cereal grains, and other granular and small‑particle materials
  • Chemical Raw Materials: Resins, pigments, flame retardants, additives, catalysts, electronic‑material powders, and other chemical and advanced‑material products
  • Food Raw Materials: Food‑grade materials such as flour, starch, seasonings, powdered sugar, milk powder, cocoa powder, for iron removal and purification
  • New Energy Materials: Lithium‑ion battery cathode and anode materials, graphite powder, conductive agents, ternary materials, lithium iron phosphate, and other new energy powder products
  • Mineral Powders: Quartz sand, quartz powder, kaolin, feldspar powder, silica micro‑powder, mica powder, and other non‑metallic mineral materials
  • Lightweight Materials: Wood chips, fiber powders, lightweight granules, recycled dust, and other low‑density, freely flowing materials

SPECIFICATIONS

Specifications

Model 
Model
Dimensions
ΦACapacity
Handling capacity
(mm)(in)(m3/h)
PAEJ-RP-D150φ150630
PAEJ-RP-D200φ200875
PAEJ-RP-D250φ25010100
PAEJ-RP-D300φ30012150

DOWNLOADS

Downloads

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