Magnetic Liquid Trap

       When the material flows through the interior of a pipeline magnetic separator under pressure or gravity, it is forced to pass through the array of magnetic rods. The high-intensity magnetic field instantly acts on the ferromagnetic contaminants in the slurry, causing them to be adsorbed and firmly retained on the surface of the magnetic rods, while the purified material smoothly exits and enters the next process, thereby achieving continuous dynamic ferrous contaminant removal. Once the surface of the magnetic rods becomes saturated with adsorbed particles, the rods can be removed for cleaning by opening the quick-opening end cap or flange assembly, restoring their magnetic performance and enabling reuse.

Features and Advantages

• High-Field Ferrous Contaminant Removal: Utilizes NdFeB rare-earth permanent magnet material, with a maximum magnetic field strength of up to 14,000 gauss, capable of efficiently capturing micrometer-sized ferromagnetic impurities.
• 316L Food-Grade Stainless Steel Construction: The material-contacting parts are made of SUS316L stainless steel, offering excellent corrosion and acid–alkali resistance, with a surface finish (Ra ≤ 0.4 μm) that is free of dead corners, meeting the stringent requirements of the food, pharmaceutical, and high-cleanliness industries.
• Multiple Structural Configurations: Available in flanged, quick-disconnect clamp, and threaded connections, compatible with various piping systems and providing convenient installation and maintenance.
• Continuous Online Iron Removal: Enables uninterrupted iron removal within pipelines without disrupting normal production processes, enhancing overall efficiency.
• Easy Disassembly and Cleaning: The magnetic rods feature a pull-out design, allowing for rapid removal and cleaning of ferrous contaminants, thereby minimizing downtime.
• Energy-Efficient and Environmentally Friendly: A purely physical magnetic adsorption mechanism requires no electrical power, resulting in zero energy consumption, silent operation, and stable, reliable performance.

Optional Configurations

• Material Options: SUS304 stainless steel, SUS316L stainless steel (food/pharmaceutical grade), PTFE anti-corrosion coating (for highly corrosive applications).
• Magnetic Field Strength Options: 8,000 GS, 10,000 GS, 12,000 GS, 14,000 GS.
• Connection Types: Flanged, quick-disconnect clamp, threaded, and butt-welded connections.
• Magnetic Rod Configurations: Single-layer or multi-layer magnetic rod arrays; custom options of 3-tube, 5-tube, 7-tube, or 9-tube arrangements.
• Functional Add-Ons: Insulated jacket structure, automatic scraper cleaning system, CIP online cleaning configuration.
• Temperature Resistance Grades: Standard-temperature version (≤80°C), high-temperature version (100°C–350°C).

Applications

• Food and Beverage Industry: Online iron removal during closed-pipe conveying and processing, preventing nozzle blockages and equipment wear while ensuring food safety and product purity.
• Daily Chemicals and Cosmetics Industry: Iron removal in high-viscosity liquid pipelines, eliminating trace metal impurities to enhance product stability and mitigate risks of discoloration and precipitation.
• Chemical Liquids Industry: Online iron removal in conveying and batching systems, where the high-intensity magnetic field continuously captures ferromagnetic contaminants, preventing metal contamination from compromising product performance.
• Pharmaceutical and Biopharmaceutical Industry: In-line magnetic filtration in closed pipelines, meeting GMP clean manufacturing requirements and ensuring drug safety and batch-to-batch consistency.
• Water Treatment and Industrial Circulating Fluids Industry: Online iron removal in fluid systems, intercepting rust and metallic particles to protect pumps, valves, and heat exchangers.
• Coatings and Colloidal Fluids Industry: Iron removal during fluid conveyance and filling operations, reducing particle formation and spray clogging, thereby improving product uniformity and appearance quality.

Materials Processed

• Liquid Products: Such as fruit juice, milk, soy milk, beer, wine, mineral water, edible oil, soy sauce, vinegar, beverages, medicinal liquids, and injectable solutions.
• Slurries: Including lithium-ion battery electrode slurries, ceramic glazes, inks, coatings, dyes, jams, and tomato paste.
• High-Viscosity Fluids: Such as adhesives, silicones, sealants, cosmetic lotions, cream bases, toothpaste, greases, and bonding agents.
• Industrial Fluids: Including cutting fluids, coolants, cleaning agents, solvents, electroplating solutions, hydraulic oils, lubricants, and circulating water.